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Parts Catalog of 12V135 Series Diesel Engine for Generator Sets

Apr 28, 2019

Preface and Notice for Use

Thank you for choosing the product of Shanghai Diesel Engine Co., Ltd.!

Since the development of 135 series diesel engines in the first half of last century, Shanghai Diesel Engine Co., Ltd. has made enormous contributions to the soar of our country’s economy. To adapt to the market requirement, we are continuously expanding the power range of the diesel engines, and have successively developed Model 12V135AZD, 12V135AZLD 12V135BZLD, 12V135BZLD1, 12V135BZLD2  power station and marine diesel engines based on the original Model 12V135 diesel engine.

These newly developed models are the same as the original one in terms of cylinder diameter, cylinder pitch, etc., and basically the same in terms of outline installation dimensions. They are highly interchangeable with and inherit much from the original model, with the overall performance significantly increased.

These new products can meet the requirements of power station and marine users. This Part List is compiled to enable you to select accessories in respect of this model.

Since this series of diesel engines models and their mated models are subject to continuous improvement in subsequent use, the contents contained in this Part List might be different from the parts and components of the diesel engine you are currently using. Changes other than update and supplement during revision and re-edition of this Part List should be noted.

Both readers and users are welcome to provide suggestions on error, omission and improvement of this Part List.

The right to interpret this Part List vests in Shanghai Diesel Engine Co., Ltd.

When looking for a required accessory, please read this Part List first and find it in the following procedure to facilitate searching:

1.    Remember the model of the whole diesel engine you are currently using, which can be found on the engine nameplate. Then find in this Part List the name, order code and quantity of the parts used by that model.

2.    Order codes beginning with letter code “GB” and “Q/SC” represent standard codes, where “GB” indicates Chinese national standard, and “Q/SC” indicates standard of our company.

3.    This series of diesel engines is newly developed on the basis of the original 135 series models, so interchangeable assemblies and some components of the original 135 series diesel engine models are not disassembled into parts any more. For such parts, you can refer to the Part List for 135 Series Diesel Engines.

4.    This Part List does not cover parts and components of fuel system such as fuel injection pump, governor and fuel supply pump, but lists the assembly number of the fuel injection pump (including governor and fuel supply pump component sets) used by the diesel engine. For such parts and components, you can refer to the Part List for P7 Fuel Injection Device and Part List for P8 Fuel Injection Device.

Besides the above search method, you can also directly find the corresponding assembly figure by referring to “Table of Contents II”.

In addition, to enable users located in various parts ofChinato obtain our company’s service in a timely manner, we have set up offices and subsidiaries in these places. Their addresses and other contact information are listed in Appendix II of this document.

Letters should be sent to the following address:

Table of Content I

Component Set Used by 12V135 Series Diesel Engines


Code of Component Set Assembly Name of Component Set           Page

1.     Model 12V135BZLD Supercharged Intercooling Diesel Engine

B774ZL-02-000  Engine Block Component Set.............................................. 1

772Y-03-000  Oil Pan Component Set........................................................... 13

A774ZL-04-000  Cylinder Head Component Set.......................................... 16

B774ZL-05-000  Connecting Rod Component Set....................................... 21

B774ZL-06-000  Crankshaft Flywheel Component Set............................... 23

B774ZL-07-000  Transmission Mechanism Component Set...................... 29

771-09-000  Camshaft Component Set.......................................................... 34

A774ZL-11-000  Starting System Component Set....................................... 36

A774ZL-12-000  Intake Pipe Component Set............................................... 39

B774ZL-13-000  Exhaust Pipe Component Set............................................ 42

GRB-13-000  Thermal Shroud Component Set............................................ 42

B774ZL-14-000  Air Filter Component Set.................................................... 47

771JZ-15-000  Oil Pump Component Set...................................................... 51

B774ZLA-16b-000  Blast Type Fan Component Set.................................... 53

D17-002-02  Oil Filter Component Set........................................................... 57

B774ZL-18-000  Oil Cooler Component Set.................................................. 60

B774ZL-19-000  Oil Pipeline Component Set............................................... 62

A774ZL-20-000  Water Pump Component Set............................................. 67

B774ZLA-24-000  Cooling Water Pipe Component Set.............................. 69

A774ZL-26-000  Fuel Pipeline Component Set............................................ 76

Code of Component Set Assembly Name of Component Set           Page

 

B774ZL-31-000  Instrument Component Set................................................ 80

G49-000-01  Accompanied Tools.................................................................... 85

343E-000  Fuel Injector Component Set........................................................ 87

B774ZL-00-000  Accompanied Accessories for Assembly.......................... 89

 

 

 

 

 

 

 

 

 

8 400 360 100                          Fuel Injection Pump Governor Assembly

C0810A-0000                           Paper Fuel Filter

C0810B-0000                           Paper Fuel Filter

G38-000-26                              Model TD08H Turbine Supercharger

G38-000-27                              Model TD08H Turbine Supercharger

B774ZL-67-000                        Water Tank and Air-Air Intercooler Assembly


Code of Component Set Assembly  Name of Component Set        Page

2.     Model 12V135BZLD1 Supercharged Intercooling Diesel Engine

B774ZLA-02-000  Engine Block Component Set............................................ 1

772Y-03-000  Oil Pan Component Set........................................................... 13

B774ZLA-04-000  Cylinder Head Component Set....................................... 16

B774ZLA-05-000  Connecting Rod Component Set.................................... 21

B774ZLA-06-000  Crankshaft Flywheel Component Set............................ 23

B774ZLA-07-000  Transmission Mechanism Component Set................... 29

771-09-000  Camshaft Component Set.......................................................... 34

A774ZL-11-000  Starting System Component Set....................................... 36

A774ZL-12-000  Intake Pipe Component Set............................................... 39

B774ZL-13-000  Exhaust Pipe Component Set............................................ 42

GRB-13-000  Thermal Shroud Component Set............................................ 42

B774ZL-14-000  Air Filter Component Set.................................................... 47

771JZ-15-000  Oil Pump Component Set...................................................... 51

B774ZL-16b-000  Blast Type Fan Component Set....................................... 53

D17-002-02  Oil Filter Component Set........................................................... 57

B774ZL-18-000  Oil Cooler Component Set.................................................. 60

B774ZL-19-000  Oil Pipeline Component Set............................................... 62

A774ZL-20-000  Water Pump Component Set............................................. 67

B774ZL-24-000  Cooling Water Pipe Component Set................................. 69

A774ZL-26-000  Fuel Pipeline Component Set............................................ 76

 

 

 

 

Code of Component Set Assembly  Name of Component Set        Page

 

B774ZL-31-000  Instrument Component Set................................................ 80

G49-000-01  Accompanied Tools.................................................................... 85

343E-000  Fuel Injector Component Set........................................................ 87

B774ZLA-00-000  Accompanied Accessories for Assembly....................... 89

 

 

 

 

 

 

 

 

 

8 400 360 105                          Fuel Injection Pump Governor Assembly

C0810A-0000                          Paper Fuel Filter

C0810B-0000                          Paper Fuel Filter

G38-000-26                              Model TD08H Turbine Supercharger

G38-000-27                              Model TD08H Turbine Supercharger

B774ZLA-67-000                    Water Tank and Air-Air Intercooler Assembly


Code of Component Set Assembly Name of Component Set           Page

3.     Model 12V135BZLD2 Supercharged Intercooling Diesel Engine

B774ZLB-02-000   Engine Block Component Set.......................................... 1

772Y-03-000  Oil Pan Component Set........................................................... 13

A774ZL-04-000  Cylinder Head Component Set.......................................... 16

B774ZLA-05-000  Connecting Rod Component Set.................................... 21

B774ZLA-06-000  Crankshaft Flywheel Component Set............................ 23

B774ZLA-07-000  Transmission Mechanism Component Set................... 29

771-09-000  Camshaft Component Set.......................................................... 34

A774ZL-11-000  Starting System Component Set....................................... 36

A774ZL-12-000  Intake Pipe Component Set............................................... 39

B774ZL-13-000  Exhaust Pipe Component Set............................................ 42

GRB-13-000  Thermal Shroud Component Set............................................ 42

B774ZL-14-000  Air Filter Component Set.................................................... 47

771JZ-15-000  Oil Pump Component Set...................................................... 51

B774ZL-16b-000  Blast Type Fan Component Set....................................... 53

D17-002-02  Oil Filter Component Set........................................................... 57

B774ZL-18-000  Oil Cooler Component Set.................................................. 60

B774ZL-19-000  Oil Pipeline Component Set............................................... 62

A774ZL-20-000  Water Pump Component Set............................................. 67

B774ZL-24-000  Cooling Water Pipe Component Set................................. 69

A774ZL-26-000  Fuel Pipeline Component Set............................................ 76

 

 

 

 

Code of Component Set Assembly  Name of Component Set        Page

 

B774ZL-31-000  Instrument Component Set................................................ 80

G49-000-01  Accompanied Tools.................................................................... 85

343E-000  Fuel Injector Component Set........................................................ 87

B774ZL-00-000  Accompanied Accessories for Assembly.......................... 89

 

 

 

 

 

 

 

 

 

8 400 360 103                          Fuel Injection Pump Governor Assembly

C0810A-0000                          Paper Fuel Filter

C0810B-0000                          Paper Fuel Filter

G38-000-26                              Model TD08H Turbine Supercharger

G38-000-27                              Model TD08H Turbine Supercharger

B774ZLB-67-000                    Water Tank and Air-Air Intercooler Assembly


 Code of Component Set Assembly Name of Component Set         Page

4.        Model 12V135AZD Supercharged Intercooling Diesel Engine

A774Z-02-000  Engine Block Component Set................................................. 1

A774Z-03-000  Oil Pan Component Set........................................................ 13

A774ZL-04-000  Cylinder Head Component Set.......................................... 16

A774ZL-05-000  Connecting Rod Component Set....................................... 21

A774Z-06-000  Crankshaft Flywheel Component Set................................. 23

A771Z-07-000  Transmission Mechanism Component Set........................ 29

771-09-000  Camshaft Component Set.......................................................... 34

771JZ-11-000  Starting System Component Set.......................................... 36

771JZ -12-000  Intake Pipe Component Set................................................. 39

A771Z-13-000  Exhaust Pipe Component Set.............................................. 42

GRB-13-000  Thermal Shroud Component Set............................................ 42

774JZ-14-000  Air Filter Component Set....................................................... 47

771JZ-15-000  Oil Pump Component Set...................................................... 51

A774Z-16b-000  Blast Type Fan Component Set......................................... 53

D17-002-02  Oil Filter Component Set........................................................... 57

B774ZL-18-000  Oil Cooler Component Set.................................................. 60

A774Z-19-000  Oil Pipeline Component Set................................................. 62

771-20-000b  Water Pump Component Set.................................................. 67

A774Z-24-000  Cooling Water Pipe Component Set................................... 69

A771Z-26-000a  Fuel Pipeline Component Set............................................ 76

 

 

 

 

Code of Component Set Assembly  Name of Component Set        Page

 

771JZ-31-000a  Instrument Component Set................................................. 80

G49-000-01  Accompanied Tools.................................................................... 85

343F-000  Fuel Injector Component Set........................................................ 87

A774Z-00-000  Accompanied Accessories for Assembly............................ 89

 

 

 

 

 

 

 

 

8 400 360 336                          Fuel Injection Pump Governor Assembly

C0810A-0000                          Paper Fuel Filter

C0810B-0000                          Paper Fuel Filter

G38-000-34                              Model TD08H Turbine Supercharger

G38-000-35                              Model TD08H Turbine Supercharger

A774Z-67-000                         Water Tank and Air-Air Intercooler Assembly

774Z-51-000                            Electric Fuel Pump Component Set


Code of Component Set Assembly Name of Component Set           Page

5.        Model 12V135AZLD Supercharged Intercooling Diesel Engine

A774Z-02-000  Engine Block Component Set................................................. 1

A774Z-03-000  Oil Pan Component Set........................................................ 13

A774ZL-04-000  Cylinder Head Component Set.......................................... 16

A774ZL-05-000  Connecting Rod Component Set....................................... 21

A774ZL-06-000  Crankshaft Flywheel Component Set............................... 23

A771Z-07-000 Transmission Mechanism Component Set........................... 29

771-09-000  Camshaft Component Set.......................................................... 34

A774ZL-11-000  Starting System Component Set....................................... 36

A774ZL-12-000  Intake Pipe Component Set............................................... 39

A774ZL-13-000  Exhaust Pipe Component Set............................................ 42

GRB-13-000  Thermal Shroud Component Set............................................ 42

A774ZL-14-000  Air Filter Component Set.................................................... 47

771JZ-15-000  Oil Pump Component Set...................................................... 51

A774Z-16b-000  Blast Type Fan Component Set......................................... 53

D17-002-02  Oil Filter Component Set........................................................... 57

B774ZL-18-000  Oil Cooler Component Set.................................................. 60

A774ZL-19-000  Oil Pipeline Component Set............................................... 62

A774ZL-20-000  Water Pump Component Set............................................. 67

A774ZL-24-000  Cooling Water Pipe Component Set................................. 69

A774ZL-26-000  Fuel Pipeline Component Set............................................ 76

Table of Content II

Exploded View for Component Set Used By 12V135 Series Diesel Engines


Code of Component Set Assembly Name of Component Set           Page

1.     Model 12V135BZLD Supercharged Intercooling Diesel Engine

Figure 1  Engine block assembly....................................................................... 1

Figure 2  Oil Pan Component Set................................................................... 13

Figure 3  Cylinder Head Component Set....................................................... 16

Figure 4  Connecting Rod Component Set.................................................... 21

Figure 5  Crankshaft Flywheel Component Set............................................ 23

Figure 6  Transmission Mechanism Component Set................................... 29

Figure 7  Camshaft Component Set............................................................... 34

Figure 8  Starting System Component Set.................................................... 36

Figure 9  Intake Pipe Component Set............................................................ 39

Figure 10  Exhaust Pipe and Thermal Shroud Component Set................. 42

Figure 11  Air Filter Component Set................................................................ 47

Figure 12  Oil Pump Component Set.............................................................. 51

Figure 13  Fan Component Set....................................................................... 53

Figure 14  Oil filter.............................................................................................. 57

Figure 15  Oil Cooler Component Set............................................................ 60

Figure 16  Oil Pipeline Component Set.......................................................... 62

Figure 17  Water Pump Component Set........................................................ 67

Figure 18  Cooling Water Pipe Component Set............................................ 69

Figure 19  Fuel Pipeline Component Set....................................................... 76

 

Code of Component Set Assembly Name of Component Set           Page

 

Figure 20  Instrument Component Set and Fuel Injection
Pump Governor Assembly............................................................ 80

Figure 21  Accompanied Tools......................................................................... 85

Figure 22  Fuel Injector Component Set........................................................ 87

Figure 23  Accompanied Accessories for Assembly.................................... 89

 

 

 

 


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